Project Overview
Operating across multiple sheds, a major denim manufacturer struggled with disjointed transit between dry processing, wet washing, and final packaging.
The Cent Edge Approach
- Mapped full material travel distances (finding over 1.8km of transit per garment batch).
- Relocated intermediate holding areas to create contiguous linear flow.
- Established pull-based feeder lines connecting cutting directly to sewing line inputs.
Operating Breakthrough
Lead times collapsed by 17 calendar days, enabling the client to capture fast-turnaround repeat buyer programs.